Projektiranje tehnološkog procesa obrade kalupnog uloška

master's thesis

• Title (english): Design of technological of mold insert manufacturing
• Author: Branimir Rajčić
• Mentor: Damir Ciglar (mentor)
• Mentor: Miho Klaić (komentor)
• Granter: University of Zagreb; Faculty of Mechanical Engineering and Naval Architecture; Zagreb
• Defense date and country: 2021-12-16, Croatia
• Scientific / art field, discipline and subdiscipline: TECHNICAL SCIENCES; Mechanical Engineering; Production Mechanical Engineering

Abstract

Tema ovog diplomskog rada je projektiranje tehnoloskog procesa obrade kalupnog uloska. Opisat ce se cijeli proces proizvodnje uloska od dolaska sirovca u tvrtku do isporuke kupcu. Za pocetak ce se opisati proizvodni izazovi te kako se uz pomoc industrije 4.0 nositi sa njima. Takoder ce se nesto reci o tvrtci Teh-Cut d.o.o. i sto ono proizvodi.
Nakon toga ce se opisati CAD program CATIA i kako doprinosi kreaciji, dizajniranju i optimiziranju proizvoda. Trece poglavlje govori
o vaznosti planiranja i organizacije proizvodnje i kako nam ERP sustav pomaze u tom procesu. Dalje ide najvazniji dio ovog diplomskog rada a to je automatizacija. Objasniti ce se sto je to fleksibilni proizvodni sustav i industrija 4.0 i sto je potrebno za njihovo ostvarivanje. Naglasak ce biti na upravljackom sustavu SOFLEX koji upravlja procesom i povezuje razlicite proizvodne sustave. Peto poglavlje opisuje kako se radi kontrola kvalitete u tvrtci na primjeru kalupnog uloska. Dalje slijedi opis CAM programa Tebis i utjecaj CAM sustava na proizvodnju i njegova integracija sa CAD sustavom. Nakon toga slijedi sedmo poglavlje koje se odnosi na sustave za upravljanje i organizaciju reznih alata. Ispricat ce se kako softveri za upravljanje alatima skracuju potrebno pripremno vrijeme alata i njihovu integraciju sa skladisnim sustavima i strojevima za prednamjestanje alata.
Za kraj ce se opisati proces automatizacije izrade kalupnog uloska i sto je sve trebalo biti zadovoljeno za izradu.

Abstract (english)

The topic of this thesis is the design of the technological process of a molding insert. The whole
process of insert production from the arrival of the raw material in the company to the delivery
of finished product to the customer will be described. To begin with, production challenges will
be described and how to deal with them with the help of Industry 4.0. Furthermore, the company
Teh-Cut d.o.o. will be described and what it produces.
After that, the CAD program CATIA will be described and how it contributes to the creation,
design and optimization of products. The third chapter talks about the importance of planning
and organizing production and how the ERP system helps us in this process. Next comes the
most important part of this thesis and that is automation. It will be explained what a flexible
manufacturing system and what is Industry 4.0 and what is needed to make them happen. The
emphasis will be on the SOFLEX control system, which manages the process and connects the
various production systems. The fifth chapter describes how quality control is done in the
company on the example of a mold insert. The following chapter is a description of the Tebis
CAM program and the impact of the CAM system on production and its integration with the
CAD system. This is followed by the seventh chapter, which deals with the systems for
managing and organizing cutting tools. It will be told how tool management software shortens
the required tool preparation time and their integration with storage systems and presetting
machines.
Finally, the process of automating the production and what had to be satisfied for the production
of the mold insert will be described.

• Keywords: automatizacija; Industrija 4.0; SOFLEX; ERP
• Keywords (english): automatisation; Industry 4.0; SOFLEX; ERP
• Language: croatian
• URN:NBN: urn:nbn:hr:235:565793
• Study programme: Title: Mechanical Engineering; Study programme type: university; Study level: graduate; Academic / professional title: magistar/magistra inženjer/inženjerka strojarstva (magistar/magistra inženjer/inženjerka strojarstva)
• Type of resource: Text
• File origin: Born digital
• Access conditions: Open access
• Created on: 2021-12-02 13:08:52